Dumb guy here and after pages 1-14 (with mild derailments) I appreciate the education. Stupid question but here goes. How is it that we are still mainly using lead and copper for projectiles? Where is the research on other alloys? If a titanium receiver is stronger then wouldn't it stand to reason there are stronger alloys than lead and copper? I know someone mentioned depleted uranium from a tank or anti aircraft gun, but seriously, 300 plus years of shoulder fired projectiles and we are still at lead, copper or lead and copper?
If tungsten bullets can penetrate armor, what about a water Buffalo? Or elk shoulder?
I am not saying you are, but let us set aside the political agenda because my response to you might set some triggers to go KABOOM. The simple answer is co$t. People are complaining about the current prices of bullets regardless of the material, and offering other alternatives you noted will drive the prices even higher, at least the initial cost, due to manufacturing set-up, tooling, research and development, etc. Copper is more costly than lead, especially on the premium ones, because of how it is processed.
Innovation costs time and money. For a manufacturer to use material that is more costly than copper and lead, there must be a driver for them to innovate and pay dividends on their return on investment. I posted this last year.
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https://www.longrangehunting.com/threads/interesting-lead-free-bullet-design-concept.309057/)
Yes, most would know the resemblance of an old design concept (Nosler Partition, an excellent and effective design, by the way); just like most bullet designs today, they are improvements from an existing design regardless of whether they have ornamental patents. During the Gulf War, we used depleted uranium on our F4s and A-10s (I do not have personal experience with other airframes) but with limited instances because our pilots were reporting they did not need it for their intended mission targets, so they reverted to the standard ammunition configuration, especially with the A-10s (BRRRRRT!).
Continuous process improvement is one of my work competencies, and one of the issues always comes up is value-added products and services. What is the customer willing and able to pay for the increased cost of the products and services? As end-users, we ask ourselves the same question. Uncle Sam has deep pockets, yet they realize (yes, one of those rare occasions) that the standard ammunition is sufficient for their mission. I have a pretty good inventory of both lead and lead-free bullets, but I am not opposed to trying new material on bullets; I am a sucker for innovation. Just my 2-pence to ponder, Cheers!