These are the SAAMI spec drawings for both the chamber and the cartridge case:
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In reality, we (several gunsmiths) ran into this type of problem when Nosler originally released the .280 AI after SAAMI approval. Lots of orders for this chamber. After the public had the opportunity to shoot this cartridge, demand for this chamber fell off to nearly nothing.
Reamers were ordered for the SAAMI chamber and brass was purchased from Nosler. We also fireformed .280 Rem. brass when we found that the factory (N) was a little less stout than it should have been. Worse is that Nosler bought Silver State Armory, a manufacturer of lesser quality brass cases.
Ackley type cases are well known for working up loads easily until it suddenly peaks, usually with a failure, stuck case or primer difficulties.
There are several reasons for what you're seeing although I'm not convinced you really have a problem showing only 25fps less. This is why we get 8-10 pages of answers while members try to do a remote diagnosis without actually seeing and measuring the chamber, barrel and cases.
Slightly tight barrel bore/groove relationship. It doesn't take much...
Copper/powder fouling.
Deviations in chambers, yes even SAAMI reamers come from the makers with variations.
Chamber may be slightly out of round.
Chamber might be slightly oversize.
Freebore and throat variations.
Variations in powder lots (performance).
Brass not trimmed to match the chamber dimension. (jamming transition angle)
And the list goes on...
I switched to the .284 Win. (Shehane is a very slightly improved version) This has a little less case capacity but comes from the factory with a 35 degree shoulder instead of 40 degrees. Loaded with longer but slightly lighter 150 gr. Badlands bullets, I'm in the MX or intermediate length actions without cobbling on my actions for aftermarket boxes and followers or needing a LA.
But, with the advent of much better brass from other manufacturers, the .280AI is seeing a slight revival.
Enjoy!