I spent a little time digging into the lower last night. The bolt catch is from Aero as well, it does have the correct spring in there. What I did find interesting is that the hammer when fired or in the vertical position does press against the bolt catch as shown in the picture. I took a look at a DPMS lower I had with a Timney trigger in it and it does not touch the bolt catch.
With the hammer back the bolt catch moves freely and operates as one would expect. Manipulating the lower alone with the upper removed, and the hammer up the bolt catch does stick and not move freely. One would not think this would be an issue as this is not a normal position during the firing and locking back of the bolt, so I am going to ignore that.
I have fully disassembled the bolt carrier, lubed it all up and I will get it back out to the range here soon. I am starting to wonder if part of the problem is user error and that the system really has only 100 rounds through it and it need a little more break in time. There does not appear to be any uneven wear on any of the components at this time.
With the hammer back the bolt catch moves freely and operates as one would expect. Manipulating the lower alone with the upper removed, and the hammer up the bolt catch does stick and not move freely. One would not think this would be an issue as this is not a normal position during the firing and locking back of the bolt, so I am going to ignore that.
I have fully disassembled the bolt carrier, lubed it all up and I will get it back out to the range here soon. I am starting to wonder if part of the problem is user error and that the system really has only 100 rounds through it and it need a little more break in time. There does not appear to be any uneven wear on any of the components at this time.