All,
First let me say thank you for all the great insight and help.
Some more detail and pics of the build.
This gun has shot some great groups...it just isn't consistently repeatable as per the pic. This was back to back groups with a zero adjustment. The interesting thing is I was literally man-handling the gun down into the bags and into my shoulder to do this. Not repeatable for a hunting gun. I've never done this to another rifle...
For what's worth, when I say the groups open up it's like 1.5moa+. This has been verified out to 500yds. Not good enough for what I'm looking for.
My thoughts are that the stock design is causing the majority of this issue. I did pick up a limbsaver barrel deal today from a buddy to try...who knows.
I'll also get some 140gr bullets tomorrow and see how that goes. Thinking 140 Accubonds.
I'm also thinking of yanking this stock off and trying the old plastic factory savage stock. I'm kind of kicking myself as this gun shot real well as a factory barreled .30-06 before I tore it apart to make it a .280ai.
Thanks again to all! I truly appreciate it.