I agree with almost everything said except that weighing doesn't do any good.
I started out volume testing when I started trying to improve accuracy and used as many mediums
as possible even making up a solution with a wetting agent that would eliminate surface tension.
I also used alcohol and other cleaning agents. that all worked well except for the mess and storage
of these products. Also I tried different powders, (Mostly ball powders because they measure good) I also used all of the latest tools to measure volume. (Buret)
I decided to evaluate weighting and see how effective/accurate it was compared to volume testing. I found that if I totally prepped the brass as mentioned, and the outside was dimensionally consistent/the same before it was fired, it was very accurate. I also like the fired cases idea because it is probably the best chance of getting the outside of the case dimensionally the same and as long as you trim to length, and de-cap the primer. Spent primers sometimes gave me different volumes in the same case and all I could figure was that they sometimes held a bubble, so I de-caped and reversed the primer to seal the primer pocket for better/more consistent results. This added time and effort to the process of volume testing.
Even though time is not a problem for me, and my philosophy is "No matter what it takes", If I can streamline a process and get as good or better results I will. and weight sorting does this as long as total case prep is done before weighing.
There is a very simple explanation why it works if done right. If the brass is dimensionally identical on the outside,
the only thing that can change the weight is brass thickness. if it is heavier, the brass thickness is greater. If it is lighter the brass thickness thinner. Lighter brass, more volume. heaver brass, less volume. Simple.
What I found in comparing the two processes, They can both be very accurate if good procedures are used before the actual test is performed. The difference between doing which ever process you want to and not doing anything can definitely be measured in accuracy. the difference between the two if both are done right, cant.
The bullet checking is another part of the consistency process but it does have an effect on the case volume. This is the reason I verify the consistency of the bullet base to the Ojive. if this dimension is not the same, when the bullet is seated using the bullet seater it makes contact and presses on the Ojive. if the dimension is different the base of the bullet is in a slightly different place in the case and can change the case volume slightly. This change may be miniscule, but it is all part of making everything as consistent as possible. bullet prep can also increase the accuracy of a rifle if the shooter has the desire to improve the accuracy.
I totally agree that under real hunting conditions many of the accuracy procedures cannot be measured because of shooter error, but in a bench test environment they can easily improve accuracy and consistency (SDs and ESs).
Just my opinion based on over 50 years of shooting and loading accuracy ammo.
J E CUSTOM