Even more interesting are the shot-to-shot drag variations in the multitude of graphs in Bryan's book
In my last post, I discussed published data (Litz) showing that a single box of bullets can exhibit shot-to-shot variations in BC above 10%.
There are several possible causes for the data scatter shown on my plots which don't necessarily mean actual differences in shot-to-shot BC. Refer to pages 288 & 289 of my book for a detailed discussion of this. Below is a summary.
One possible reason is 'messy' test data, usually from static in the sound files that makes it hard to identify precisely when a sound event begins. This is a way for the data to be scattered, even by up to +/-5% or more on the plot, but not actually indicate a difference in bullet-to-bullet BC that large. In other words, in rare cases the measurement resolution is too poor for individual shots to be measured precisely, and the average of the measurements for all the shots is the only valuable result of the test. In other words, each measurement might have up to +/-5% error, but the average is likely to have less error than each data point.
Another likely cause of 'messy' test data is chronograph error, as in the case noted at the bottom of page 338. Small caliber, long pointy bullets like the .224 caliber 90 grain VLD usually have more measured shot to shot variation in MV because the chrono screens work from shadows. A narrow bullet flying over the screens will trigger the light screens less consistently than wider, blunter bullets. Almost all MV testing that I've done with .224 cal, especially the long nosed bullets, indicate higher variation in MV compared to larger caliber bullets. My belief is that a great deal of the perceived variation is actually chrono error.
So the above two mechanisms are both ways that the data scatter in my plots can make it look like there are large shot-to-shot variations in BC from the same lot and rifle, when really it's poor measurement resolution.
The only case I believe there can actually be large shot-to-shot variation in the BC of bullets within a box (more than 3%) is for lead tip bullets. I'm not 100% sure why, but my working theory is that the exposed lead gets deformed (more or less) as the bullet is being fired, and that causes an actual significant difference in the drag the bullet flies with.
I don't believe that typical open tip or plastic tipped bullets will have variations of more than 1% or 2% in BC within a box, and usually not more than 5% between lots. My testing of bullets from different lots has been minimal, but there is one documented case (pg 381) where two lots of Hornady's 6mm 87 grain BTHP from 11 years apart were tested and found to have BC's within 1% of each other! Granted that's anecdotal, and probably not all lots of all bullets from all manufacturers are that repeatable.
Sometimes a single box of bullets exhibits small (1-2%) shot-to-shot variations in BC; sometimes the shot-to-shot variations are much larger (10-16%).
I would be interested in what tests/bullets produced variations on the order of 10-16%. My guess would be there were either small caliber, and/or sunny conditions (known to cause chrono inconsistencies), and/or lead tipped bullets.
MC pointed out above some of the worst case disagreements between my BC measurements and Sierras. It should be noted that on average, the errors are usually much smaller. I think that for all brands tested, Sierra had the least error in their BC's compared to my measurements (not counting 7mm which seems to have a systematic error). The unfortunate thing about Sierra's banded BC approach is that many shooters think that the only BC that applies is the one closes to their MV, so they use the highest BC for their whole trajectory and incur way more error than they would if they understood to use the average. Or maybe shooters just like to be optimistic. I've seen many many times where Berger's BC's, which are clearly stated as averages from 3000 to 1500 fps, are compared to Sierras highest velocity BC by someone who doesn't understand the velocity dependence.
Back to the point...
We have not measured as wide a variety of bullets as Bryan Litz or Sierra bullets, but our (published and unpublished) BCs suggest that variations between different rifles (same lot of bullets) and variations between different lots (same rifle) can both exceed 10%.
I believe that it is possible for a rifle to fire a bullet with a BC that's
less than it's potential max value by up to 10% or even more if there's a problem of some kind with the rifle.
I don't believe it's possible for a rifle to fire a bullet with a BC that's 10% higher than it's potential max value from other rifles.
With the exception of lead tipped bullets, or unusually poor quality bullets, I don't believe bullets within a given lot/box will have actual differences in BC's of more than a couple %. Differences between lots might get up to 5% (+/- 2.5%).
-Bryan