Barrels are most likely the root cause. A lot (most?) of bar stock is NOT straight when new. IMO great barrel manufacturers check or straighten EVERY barrel BEFORE any machining process. (NOT just one per batch) If it's not straight before machining ain't nuth'n going to be straight or concentric after machining. Both V35BTC & Hummer70 allude to this & they're right-on. We must remember that the vast majority of barrels are mass-produced on machines designed to crank 'em out. (We like to picture a dude operating his lathe in his shop taking his time to eventually make one perfect barrel at a higher price. That MAY happen in some cases but not likely for most mass production) I worked for a major corporation for years in Quality Control & I can tell you that EVERYTHING affects a true bore, a straight/square steel stock, concentricity & bore diameters. Things like ambient temperature of the facility verses barrel stock temperature. Hydraulic fluid temperatures. (We never turned our pumps off!) Speeds & feeds. Tooling sharpness/wear. Even coolant temperature. (Most folks never stop to think: How can I get enough coolant on the cutter when it's halfway down the barrel?) Factors like this affect a uniform minimal rifling ID down the length of a barrel. As a drill or cutter heats up, ir expands, & makes a bigger hole. Sure, it can be fixed by the next operation but everything passes on down the line you see?) JMO
Everything matters....