We've tested 700 actions to 175,000psi and the barrel spun off fine. Turned a .243 Win into a belted mag by doing so.
Screwed it back on and went to 210,000psi and then the action did end up in 2 pieces.
A 3 grain over load will not cause what the OP experienced in my opinion.
Have no idea what adam32 does for a living, or for entertainment, but this sounds like fun testing for anyone interested in Rem700 strength.
175,000psi expanded the 243Win case head where unsupported by the barrel every bit as much as the OPs case head from this description.
At 175,000psi, no problems removing the barrel from the Rem700 action either.
Running cartridges at 60-65,000psi leaves plenty of breathing room before Rem700 action/barrel blowup.
It appears something very extraordinary transpired when this cartridge was fired. Big time.
Permanent barrel deformation will tell much more about peak pressure levels than brass casing expansion. If the chamber is swelled, we then know peak pressure exceeded the elasticity limit of the steel the barrel was made of. A Remington engineer could figure that pressure level in short order. That would establish the minimum pressure. But not the actual pressure developed.
If the barrel chamber is bulged, I'd start to wonder if a faster burning powder found its way into the casing. I knew a guy did that with a Rem700 .243 Win varmint weight rifle in the early 1970s. He said he saw blue streaks of smoke race toward his target but no bullets ever impacted his target. He kept this up for several rounds trying to figure out what was going on before the action locked up tight.
Repairing gunsmith told him the cutting gasses which escaped out the case head had welded his bolt to the barrel and/or action.
Gunsmith got the rifle functioning again, but we were teenagers and didn't know what all was involved/replaced. His gun worked again and he was happy again.
This guy was known to do some pretty crazy stuff. In this instance, he had just begun reloading for his rifle, and he thought the Lee volumetric powder measures could be used with any gun powder. He had already been reloading shotgun shells. Cost him some money to learn the Lee volumetric powder cups were not one size fits all powders.
And I'm not making this up. This guy died in his mid30s. A shortened life, not from bad reloads - but similarly poor knowledge/understanding caused his premature death.
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