Late to the thread, didn't read past the 1st page.
Like
@HandgunHTR , I've done two Remingtons (700 and 721), and four Savages.
The 721 was a used barrel I bought that was a fubar from the word go because of how the barrel had been chambered. I traded it away for a LH Savage that is now a switch-barrel.
For the 700,
- I used my 300 RUM as a donor action. I did NOT have any truing done to it.
- I bought a machined recoil lug and had McGowen chamber a 28" light varmint in 7mm LRM
- A go gauge from PTG (GO only - I use cellophane tape to make it a "NO-GO" gauge)
- cannot remember where I bought the barrel nut from
- Bought a four port muzzle brake from Nathan Wright at MBM.
- Stuck it all in a MDT TAC21 chassis that I picked up from their semi-annual blem sale
- Put a Leupold Mark 4 LRT 5x25 on it.
- As built weight, 13.5#
- Including a used value of the RUM at $500 (what you could find them for at the time), my total outlay for the rifle (without glass) was ~$1600.
- I replaced the original X-Mark trigger with a Timney Calvin Elite about six years ago. It didn't improve my groups, but it's a much nicer trigger.
As of this writing, I have ~600 rounds down range. I have not looked at the barrel. Brass is my bigger problem as Hornady brass doesn't last (both converted 375 Ruger and the stuff from Gunwerks). I've started converting Peterson 300 PRC brass into 7LRM and those show promise to last at least five to six firings. Some have three firings as 7LRM already and they don't look have any problems yet. Hornady typically splits by the third firing.
It took me a while to develop "the load". At first I was shooting Retumbo and Berger 180s, and never got better than 1 MOA, but was in the 1-1/2 MOA range. Tried H1000, and it wasn't much better. Found a load last year using H4831 and Nosler 185 RDFs at 2895 MV. The thing is a tack driver now, regularly grouping within 1-1/2 to 2" at 300 yards. I'll be trying my hand at 1000 and then a mile next weekend.
If I did it again, I'd flute the barrel and find a lighter chassis. The TAC21 is an awesome chassis, though.
Aligning the recoil lug is not that hard, provided you are mechanically inclined.
On the savages, three were not trued and I've had three others done. Of those three, the smith said none of them were out but he took off half a thousandth anyway. The bolt faces, two of them you can see his evening out the surface. The other two were perfect.
One of the changes over time is I've gone from doing the barrel nut to now having the smith chamber and shoulder the barrels to the action. I have four in this configuration, two barrels for each Savage action. It's much easier to change out, no messing with the nut.
You'll need a barrel vise. I had a Wheeler, it was awful. Found a different one (cannot remember the name as I type) and while better than the Wheeler, it still is insufficient as far as torque holding force. Each time, I wind up wrapping the barrel in lead rope (stained glass window muntin", and it gets me a much better grip on my barrel.
I have a design to make a completely different barrel vise HF shop press, and have all the parts on hand, but haven not made it a priority. It would give
much better hold on the barrel.
One comment on why you might like to have a gunsmith true your action, chamber, thread, shoulder and mount your barrel is because a lot of barrels have a natural camber to them (imperceptable until they chuck it up into a four jaw). A good smith will thread and shoulder so the plane of the arc is in perfect alignment with the plane of trajectory. This, you definitely do NOT get when using a barrel nut and could likely account for why some Remage barrels just do not shoot well. A smith's services will add $300 - $500 to your build cost, but, IMO, they are well worth it. Mind you, when I first started seeking gunsmith services, I did receive quotes in excess of $800 to do all the above, which is what sent me down the path of doing Remages and Savage Nutz.