I went back through my metallurgical hand books and my engineering books to see if I could find any reference to barrel diameter needed and tensile strength (To old to remember all of this stuff) and this is what I found.
The tensile strength of 4140 barrel steel is 125,000 psi.
The minimum SAMMI pressure for a 308 is 50,000 psi and the maximum SAMMI pressure is 60,200 PSI so the minimum barrel wall thickness based off tensile strength and pressure requirements for a 308 the minimum wall thickness is .123.2 thousandths at 50,000 psi and .148.5 at 60,200 PSI
This requires that the minimum barrel diameter is .554.4 thousandths.
So this means that a 1/2" thread should never be used on a ,308 diameter bore. This is SAMMI specifications and they allow for a safety margin. Anything less and you are removing the safety margin. And if you load hotter than SAMMI recommendations (Which we often do) You risk catastrophic failure and when installing a muzzle brake, you can see why I liked the .150 Minimum wall thickness IT is only .0015 above the recommended SAMMI thickness (I Am known to be Conservative but not very much in this case).
These dimensions are for a plain barrel and do not take in account a muzzle brake install with all of its possible faults if not installed correctly.
Oh Well, at least I got to work that one remaining gray cell a little bit
J E CUSTOM