I just checked barrel and I am now seeing penetrant seeping out around the recoil lug!!! So I think I am getting real close to breaking it free now. I hate the wood blocks and looking to buy a good set of aluminum barrel blocks.
Suggestions? The Wheeler ones with urethane inside coating does not thrill me.
Note my lucky horseshoe! It is leftover from another lifetime and I keep it close!
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OK, thanks for the photos. I use a barrel wrench that is more or less a copy of yours that I made myself based on a design I saw in a gunsmithing book I bought 10 million years ago. The burnishing marks in your wood blocks are a testimony to your efforts.......
I use exactly the same wrench (a trailer hitch ball wrench) to tighten my barrel vice. I've never considered a bigger one. That wrench used on those nuts can totally crush the hardest oak block I've ever found.
Your action wrench design isn't totally clear to me though. I don't see a bar for it, nor can I see if it uses a screw to engage the front action screw in the action. If it doesn't do that, then I highly recommend adding that feature. But since you have not mentioned it, I assume your action wrench does not slip and all the slippage is in the barrel vice.
Earlier in your post, I believe you described the barrel as a Remington sporter. If so, the taper can be a huge issue. For a few factory rifles, with heavily tapered barrel contours, I have had to make special bushings out of epoxy to guarantee a good tight fit. I roughly described that process earlier. It has never failed me yet. (Knock on wood.)
That said, there are some actions that are too weak to trust. I never try to use a barrel vice to pull Browning X-Bolt barrels. I chuck them in my lathe and cut the lug out. (as I and others have already suggested in this thread).
BTW, I laughed when I saw the horse shoe. But I do think you might need a new one..... I have a son who has a million of them up his xxx. He just pulls one out whenever he gets in trouble.