UPDATED PROCEDURE TO FORM 6.5SS BRASS:
Equipment and materials:
Press
7 SAUM die shortened .090"-.100" (RCBS)
6.5 SS die set
Case Trimmer
Neck turner
Calipers accurate to .000
Chamfer tool (inside and outside)
7SAUM brass (prefer Norma)
Remoil spray
Shop towels
Q-tips
(1) Trim 7 SAUM cases to 1.968" (plus or minus .002") but try to get as equal as possible.
(2) chamfer case mouth inside and out
(3) Apply a VERY light film of Remoil inside and out of case neck with a piece of shop towel for outside and Q-tip for inside.
(4) Push shoulder back .084" with shortened 7 saum die (you can measure before and after with bump gauge included in 6.5SS die set (REMEMBER as little Remoil as can be applied) use one extra stroke thru the expander to help iron out the doughnut.
(5) Set the neck turning tool to cut the wall to approx. .014". Neck should be turned to 1.640" measured from the case head
(6) Set the 6.5 SS die approx .010" short of where you will normally size a fire formed case. This will help headspace the case. (use more if necessary) test fit for a little tension on bolt closure. Necking to 6.5 from 7 will thicken the case wall about .0005".
I usually run through an entire lot of cases a step at a time. i.e. Trim all cases first and so on.
Your case with a bullet loaded should measure .294" neck o.d. to get .004" chamber clearance. Minimum of .003" should be maintained, but .004"-.006" is better. Use a bushing that sizes the neck .002" under (i.e. loaded diameter of .294" should use a .292" bushing). Your brass will be approx .005"-.010" over chamber length before fire forming. (THIS IS GOOD) It will shrink approx. .015" in length when fire forming. The extra length will center the case in the chamber making the forming more concentric.
*CAUTION* MAKE SURE FIRST FIRING TO FORM THE CASE IS AT LEAST 5 GRAINS BELOW MAX! as extra case length could cause excessive pressure!
Load a bullet and fire away. It is not necessary to jam the bullet if the above procedures are followed. You can also use the COW method if you want to.
AFTER FIRE FORMING trim the cases to 1.950". Your chamber is 1.960".