I'd suggest caution when using the Hornady CAOL tool. I've found it highly subjective based on the user. There are other more defined ways to make that measurement.
Also, don't assume it's tight. Measure it. Get some Cerosafe and make a cast and mic it. Then you will know what it is. Mic your bullets too.
jrock is speaking volumes in few words. Lately, I have found some what we used to call "FAT" bullets in various lots of hornady bullets. My throat dia in this particular barrel was dead nuts .2435 and the bullet measured .2435. So, there is no way that that "fat" bullet would go in this particular throat, it just pushed the bullet back in the case when you tried to chamber the round.
A good micrometer that measures to the 0.0001 is a critical part of a reloaders tool box. Igauging and Shars micrometers are good mics that do not cost a fortune.
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Yes, Scheels has a sale tomorrow and I'm planning on getting the Hornady micrometer for 50% off
I've used my Hornady coal tool enough that I know exactly what the bullet's doing in the throat as I push it in there, so I'm not concerned about this part being subjective. It takes a good firm extra push to get the bullet to seat all the way. It will suddenly release and move about 0.110 further forward.
There's few possibilities that are definitely happening:
-rough freebore and burrs are hitting the bullet
- freebore diameter is actually tighter than spec
- modified case neck is way non concentric and is causing the bullet to drag on one side as I push it in.