Maybe someone from a company which builds supprresors could comment on what sort of things go bad on ones which get returned. I'd bet most of them get damaged from knocking them into things, like trees, rocks, or ground and damaging from torque where the suppressor attaches to the rifle.
Titanium isn't as mechanically strong as steel for the same dimensions, but it can take higher temperature. Stainless has higher thermal conductivity and than titanium and less expansion. Titanium will get hotter for the same number of shots if they have the same dimensions and thickness. There may be some other adavantages to titanium, but the main reason to use it is reduced weight. A stainless/inconel AAC Omega rated for 300 WM weighs 29 oz. The Titanium Sandstorm rated for 300 WM is 13.3 oz. It would not surprise me if the AAC is stronger, but I chose the Sandstorm based mostly on weight.
I doubt I'll ever wear it out. I'm already a senior citizen I don't expect to shoot anything with more case capacity than a 308 Win. Mostly with subsonic 300 BLK.
I believe in most cases of failure it's do to, baffle erosion, over heating, seamless weld failures and down right misaligned suppressors on rifles when there threads were not cut concentric to the bore. There are other reasons like materials... and **** poor design and workmanship. But aforementioned seem to show up time and time again in some manufactures suppressor products.
Shooting them subsonic, they'll last for quite some time even a crappy one. Supersonic'.., it's going to fail at some point in the near future, that a given, as to when go back to the first comment.
Have fun; be careful, you don't want to put an eye out.
Cheers.
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