I am thinking about starting a somewhat unorthadox build and need help from the experts out there. I'm currently hunting with a 6.5PRC which I love. I've have been shooting/hunting suppressed on/off with it and the only thing I don't like is the length of the barrel and suppressor together which on my current rifle is 31".
I've got an idea to build on a hot rod cartridge but cut the barrel down to 19 or 20 inches which will give me the barrel length I want but also slow my cartridge down as to not burn my barrel out so quickly. The key for me is to pick a cartridge either in the 6.5mm or 7mm family that usually screams with a standard 24 or 26 inch barrel and by cutting it down still achieves the same or better numbers than I'm getting with the PRC. If I would cut the PRC down, I would have less energy and speed than a 6.5CM which isn't what I want. The big deal is I need to pick a caliber that will still have efficient powder burn with a shorter barrel. I'm thinking one of the short mags is going to get the nod, but I'm not completely sure. Any suggestions on caliber?
Your end velocity being lowered by shorter barrel length won't change your barrel life. In fact it might make it shorter.
Barrel's aren't worn out at the end, they wear out at the throat where the bullet hits the lands, and the powder is the hottest. In fact, the faster, hotter burning powders you'll have to use, to make up for lack of barrel length, will very possibly shorten your throat life even further.
As for cartridge choice, the magnums to look at when it comes to short barrels are the short fat ones, like the 300 WSM. Using the right powders, a 20" 300 WSM will easily outpace a 300 win mag or PRC in the same length barrel. That's where it's efficiency is best used, especially on 150-185 grain projectiles.
If it were me, I would go with the 300 WSM over the 7 or 270, because the energy gain you have from the heavier projectiles. Specifically because you have a 6.5 prc now and you don't want to go too low in energy. 300 WSM kicks about like a 30-06 to my shoulder, maybe a tad harder. I don't think a brake is necessary, but if you're recoil sensitive, a good brake can tone it down to creedmoor levels of recoil. Plus, in the ammo shortage, it seems like the only rounds always in stock by me are 300 wsm, so brass and ammo is pretty easily available. 30 caliber bullets are fairly easy to find as well.
So yeah, 300 WSM in a 20-22 inch barrel gets the vote from me.