BJH,
Which bushings do you use to step down?
I'm curious as to why you step down in three steps, I could be doing something wrong, but my smith told me one step was all I need and have not had any problems.
Have you run into problems using one step?
Badgerclaw,
Is it possible that you had the head space messed up on that case? Maybe when you were setting up the die, you bumped the shoulder back too far on one case? You shouldn't be seeing pressure there, and obviously your not if you could go 2.5 gr higher without problems. Excessive head space can look like high pressure.