I have experienced the same issue in a 264win and also in a 30/338win. I switched powder away from retumbo and have not had anything similar happen again.In my 264 WM Retumbo has exhibited massive pressure spikes in cold weather with the same load that was safe in warmer( non-freezing) temps.
I've seen more than once extreme pressure spikes, extreme velocity, and Berger's blowing up at the muzzle when following Accubonds, the barrels have all shown extreme copper fouling but after significant cleaning they shot the same loads perfectly fine just always cleaned between bullets. Seems to show up in the mid life of a barrel.
Bullet alloys vary and some get sticky with each other, you'll can find more on this, many have ran into it and won't mix jacket types.
You don't follow Accubonds with Berger's, the copper fowling is not compatible between the two brands, I've seen this before!!
I guess I don't understand why the smith didn't simply remove the barrel, usually just remove the barrel and everything comes apart, Tig the bolt handle back on or replace the bolt and move on.
I agree that the 91.5 charge doesnt seem to me that it would cause this by itself. I have run 93 grains Retumbo with the 230 @ 3075fps. I am wondering if there would be any possibility on barrel constriction in the -10 temps? How long did it sit before it was fired again? I have also found that my 71 grain retumbo charge in my 7mm is perfect from 10°f all the way to 80° and up. If I shoot this load below 10°f like around 0°f it shows high psi!I plugged his info in quickload .the 300RUM is rated at 64977 PSI . 89.7 grain retumbo looks to be a max load at 64944 PSI , with the 230 berger .
his 86.8gr has a case fill of 97% and has 58055 PSI 2762fps with a 26inch bbl . it's a mild load .
it takes 100.0 grain of retumbo to get 3121 FPS at 112% case fill , this generates 96625PSI .
91.5 gr ( his 190 load with a 230 bullet ) is 69613 PSI , 102.6% case fill , 2892 FPS .
what I'm getting at is ;
I don't think the 91.5 gr powder with the 230 gr bullet would cause this . it's only about 5000 PSI over max .
he should have noticed the increase in the case fill 97% vs 112% when seating the bullet . if some how he did get 100 gr of powder in the case .
97% is full enough to not be worried about powder position in the case causing a hang fire .