Soft copper, small hole, no broaching, no other method/mechanism to assist with reliable expansion. This all equals to being susceptible to the tip necking over and actually resisting expansion and working properly. If you don't believe me, explain this and the others out there like it so that we can understand. Blaming wrong twist rate and a bad batch of copper is not acceptable to me because it means the bullets are too finicky and require everything to be just right. That's just never going to happen realistically and reliably out there. Sure, if you're way off on twist rate maybe, but I haven't seen anyone being way off on the twist rate requirement.
I have seen this multiple times with Hammers and is why I currently avoid them. Sure, they've worked very well for many people, but there's a lot more poor results than you actually see in this forum. The bigger the sample size seems to get (people using them) the more results like this we are seeing. I don't use many other bullets anymore for similar reasons. This is not a jab at Hammer specifically, just my thoughts on this thread and experience given. This is something that can be fixed. This is only a jab at the current performance of this bullet design. The tipped versions have the potential of fixing some of these issues, but it'll depend on what else they've done to them. I have some for examining and testing, I just need the time to get to them.
I'm sorry this happened to you, but unfortunately I can't say I'm surprised. I hope you figure out a good solution moving forward, whatever that ends up being.