AR10 barrel nut problem

Some of Aeros barrel nuts are proprietary to their upper. See below.

View attachment 556346
The enhanced upper is monolithic, not a traditional threaded upper, not applicable here

M5E1 Enhanced

IMG_3434.jpeg


M5 Threaded

IMG_3435.jpeg
 
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Sounds like the barrel nut came with the Aero handguard and is needed to mate up with the Aero handguard.
If you have good, straight-through alignment with your carrier's gas key, then Aero messed up with their barrel nut design or it's exclusive to an Aero upper.

I see a different barrel nut or a modified barrel nut in your future.

The gas key on the BCG would not align if that was the case, the Aero would use a proprietary BCG

I am with everyone else, the nut is not fully machined, otherwise, there would be a whole host of other issues.
 
Being a massive user of AP products I stand behind their fixing it right. Whether it is a high or low tang the gas tube hole WILL be in the same location/height above the threads. The tang only changes height of pic rail. I have had a few barrel nut issues (nuts without the need for aligning of gas tube) that are smooth. With those requiring proper alignment for the gas tube is a PITA (including AP's BAR nut). Do you have the "enhanced" handguard from AP that either uses their (AP) "enhanced" upper or the use of a BAR nut (product # APRH308910) or a non-enhanced version?

S-One is what the OP has
 
Being a massive user of AP products I stand behind their fixing it right. Whether it is a high or low tang the gas tube hole WILL be in the same location/height above the threads. The tang only changes height of pic rail. I have had a few barrel nut issues (nuts without the need for aligning of gas tube) that are smooth. With those requiring proper alignment for the gas tube is a PITA (including AP's BAR nut). Do you have the "enhanced" handguard from AP that either uses their (AP) "enhanced" upper or the use of a BAR nut (product # APRH308910) or a non-enhanced version?
Thank you for what I've bolded! That doesn't seem to be understood by many. I didn't understand it until faced with this and had to think about things. High and low would require different gas tubes and gas keys if they weren't the same. I'm curious about those who say you have to use a large frame gas tube. In the massive range of my experience (3 large frame upper builds, note the heavy sarcasm!) this has yet to be the case. Being notoriously curious I'm wondering what they've run into that makes them say that.

Aha, going looking to see what the APRH308910 nut looks like allowed me to find the nut that I do have, it is the APRH100887C Looking at that image the gas tube grooves are not very deep. I suspect that I'm going to be making one of those grooves deeper. Works with their uppers, which is all that any mfg. can really do because they have no control over what any other mfg. does, but for whatever reason doesn't work with the CMMG upper.

Sounds like the barrel nut came with the Aero handguard and is needed to mate up with the Aero handguard.
If you have good, straight-through alignment with your carrier's gas key, then Aero messed up with their barrel nut design or it's exclusive to an Aero upper.

I see a different barrel nut or a modified barrel nut in your future.
Aero barrel nut and Aero hand-guard, they came together.

So do I unless Aero determines that the nut's machining is wrong and replaces it.
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Two things that I wish were different. A) That I could buy the Aero Enhanced monolithic upper with a hand guard that lacks a rail down the top of it. I really have no need for such a thing and don't like the looks of it (The S-One was as close as I could find). B) I could, and do on small frames, live with a full length top rail if I could get a flat bottomed hand-guard like the SP3Rv3 for a large frame. Best would be a flat bottomed hand-guard with no top rail.
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As can be seen, it just barely doesn't work:
i-ZRLXh5D-L.jpg


I couldn't get the camera right down coaxial to the clover-leaf hole, this is as close as I could get it:
i-8MCLM2j-L.jpg


From the inside, can see three of the four tangs in the clover-leaf hole:
i-87fQVhk-L.jpg


Without the barrel nut it slides in like it is supposed to, and has about equal free motion in all 4 cardinal directions. Can also see that the bends are nowhere near the nut:
i-JD3MxMn-L.jpg

----
Just learned something else. A Nicholson chain-saw sharpening file is very close to being exactly the right diameter to lay in those grooves without rolling or rocking. :)
 
Thank you for what I've bolded! That doesn't seem to be understood by many. I didn't understand it until faced with this and had to think about things. High and low would require different gas tubes and gas keys if they weren't the same. I'm curious about those who say you have to use a large frame gas tube. In the massive range of my experience (3 large frame upper builds, note the heavy sarcasm!) this has yet to be the case. Being notoriously curious I'm wondering what they've run into that makes them say that.

Aha, going looking to see what the APRH308910 nut looks like allowed me to find the nut that I do have, it is the APRH100887C Looking at that image the gas tube grooves are not very deep. I suspect that I'm going to be making one of those grooves deeper. Works with their uppers, which is all that any mfg. can really do because they have no control over what any other mfg. does, but for whatever reason doesn't work with the CMMG upper.


Aero barrel nut and Aero hand-guard, they came together.

So do I unless Aero determines that the nut's machining is wrong and replaces it.
----
Two things that I wish were different. A) That I could buy the Aero Enhanced monolithic upper with a hand guard that lacks a rail down the top of it. I really have no need for such a thing and don't like the looks of it (The S-One was as close as I could find). B) I could, and do on small frames, live with a full length top rail if I could get a flat bottomed hand-guard like the SP3Rv3 for a large frame. Best would be a flat bottomed hand-guard with no top rail.
----
As can be seen, it just barely doesn't work:
View attachment 556684

I couldn't get the camera right down coaxial to the clover-leaf hole, this is as close as I could get it:
View attachment 556685

From the inside, can see three of the four tangs in the clover-leaf hole:
View attachment 556686

Without the barrel nut it slides in like it is supposed to, and has about equal free motion in all 4 cardinal directions. Can also see that the bends are nowhere near the nut:
View attachment 556687
----
Just learned something else. A Nicholson chain-saw sharpening file is very close to being exactly the right diameter to lay in those grooves without rolling or rocking. :)
I haven't seen the nut for the atlas before, so unaware of how it looked. With a low-profile gas block on an AR10 the Z bend is necessary. If it's not then a straight tube is fine. With the gas block and tube installed insert the bcg into the upper and put it into battery. If it closes and unlocks without a drag feel, them it's good. Finding the cause (like you have) and knowing how to fix it is usually easy? If the clover has some overspray/slag just enough to cause the nut to feel like it's the problem, it might not be the nut? With the tube end that goes into the key it's slightly larger than the tube as so to seal the gas. Try to install it as straight as you can into the clover and see if it drags/catches any. Or just use a round or half-moon file and remove in the necessary material place on the nut.

BTW, great pics! Makes info a whole lot better!
 
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