OK, bought a 4' 2x4 of oak, cut max width oak blocks to just fit inside vise, cut the blocks 3" long so I have twice the "grip on barrel. Spent afternoon gathering all the incidentals together and put the barrel in the expanded block setup. I was hoping the extra width would give me "extra" grip. I cranked the vise until the wrench completely stopped so it was full compression on the barrel.
I set up the action wrench so I had perfect downward angle on the handle to swing Thor's hammer! With a mighty swing, I rattled my fillings in my teeth and that dang barrel just spun in the vise. I have really one other alternative is to buy a whole new barrel vise setup but right now I didn't want to go down that road. It is now on my list of upgrades for my future builds.
I am bringing it to Mark Penrod of Penrod Precision tomorrow. If he cannot remove it then maybe I will feel vindicated but knowing him it will come off in a second or two. But at least I can say I "loosened" it for him! I have to say I gave it everything I could think of except for buying whole new vise setup which is now on the must buy list.
I thoroughly enjoyed trying almost everything suggested and certainly enjoyed the camaraderie of LRH friends just trying to "help me out" even with the zingers!
I plan on gathering my thoughts and posting up everything I tried and failed! Sometimes you are the bug and sometimes you are the windshield. Three guesses where I splattered...
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