A couple of things, I didn't do the math on your chamber diameter fit yet, so correct me if I'm way off base.
First is, and I think you mentioned it earlier, that there is a lot of "stretch" at the web. I think I see that in the picture. Is it possible for you to section a case lengthwise (mill/hacksaw) to get a clearer picture of what's going on in there? We would not want to see any partial fractures which could possibly lead to case failure.
Second, now without doing the math again it may be possible to use 6.5x55 Swede brass to avoid the case head expansion.
Interesting project.