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An oldtimer Hunter Class shooter told me to measure them in an ogive gauge. He said that Sierra used 3 different point up dies on these bullets so they varied in length.
[/ QUOTE ]If anyone can prove Sierra Bullets blends the output of 2 or more ogive pointing machine dies in any one production lot of their bullets, I will personally send them a 100 dollar bill. If they try to prove this and fail, they don't have to do anything.
Competitors used to get 30 caliber HPMK "standards" bullets from Sierra packed 1000 to a plain brown box. These were the super accurate ones. But they didn't go through the visual inspection process so you had to look at them; there may be two or three per box that have jacket folds or voids and those wouldn't shoot accurate. They still had the lanolin sizing lube on them and were dull 'cause they weren't polished in the rubber lined cement mixers half full of wood chips. The 90 bullets per minute output from a single ogive pointing machine is tested about every 15 minutes by grabbing 10 as they drop then seating them in charged cases and testing them in a 200-yard indoor range.
Sierra's 30 caliber HPMK accuracy specs are about .25 MOA. Should the 10-shot test groups got down in the low ones (.10 to .15 MOA), another 55-gallon rubber-lined drum was moved under the machine output. Should the test groups go above about .15 MOA, the regular drum would be moved under the output shute and the top 5 inches of bullets from the "standards" drum would be put in the regular drum. The standards are used to do quality control on their test barrels as well as other processes. A bunch of these standards would be packaged in hand-labeled boxes of 1000 and sold to a dealer who'd take them to rifle matches and sold to anybody wanting to by them.
These standards shot about 30 to 40 percent smaller test groups than those sold in green boxes. I've measured their 155, 168, 180, 190 and 200 grain standards for length and there's a few thousandths spread. Very normal when a cored jacket trimed to an exact length folds inward to a point and typical ductility and uniformity of the jacket material makes some a tad longer or shorter than another. Anyone familiar with the coin, cup, draw, trim, core, shape and point operations needed to make quality hollow point bullets will understand and agree with this. Their weight spread is about 4/10ths grain; specs is 6/10ths grain spread.
Jacket thickness variations cause more accuracy problems than bullet weight as the center of form would no longer be on the same axis as the center of mass. The only way I know of to test for this is to spin the bullets at 30,000 to 40,000 rpm in a collet and those that don't wobble have very uniform jacket thickness. One may be able to measure jacket thickness variations using an electronic sensor that some folks use to measure case wall thickness variations but I don't know if the jacket-core junction would cause a problem.
Some bullet making outfits do blend bullets from different shape forming dies. Lapua has done this; using an optical comparator, four distinctly different ogive shapes were found in one production lot. Proof that four different forming dies were used.