So let me see if I understand your issue.You have clearly and up front admitted to the mistakes you made, like jumping up in too big increments etc, but you continue to maintain the 4955 is "CRAZY Spikey" and doesn't produce the traditional pressure signs before going over the top.
You loaded OLD Barnes 75 grain bullets, that were well known to hit peak pressure quite a ways BEFORE cup and core or the new Barnes with the Bands cut into them. The high pressure and heavy fouling is why Barnes changed the bullet designin the first place. On top of that you had two different lengths and two different bearing surfaces.
You then used a very slow powder, 4955, for which I cannot even find a published load by Hodgdon for 75 grain bullets. The 75 grain loads I did find generally top out around 3400*3500 FPS, with powder that is a lot faster than 4955 and also isn't compressed. They do publish a load for 90 grain Speer Spire Point Cup and Core bullets with 4955, which is min of 43.6 at 2926 and a max of 47.4 at 3153 out of a 24" barrel, and producing 58,500 PSI. You hit 3452 at 49 grains, you then ignored the velocity plateau at 50 grains, which is already 2.6 grains above the 90 grain published load and kept pushing, using a lever action as your test bed, that likely has a 2" shorter barrel than Hodgdon was testing with.
So all the data in the world from the Chronograph and published load data to tell you you were at max but somehow it is the spikey powder's fault that another full grain finally popped the primer? Things like falttened primers, rim and web expansion, ejector marks and sticky bolts means you are already WAY over pressure. Sticky bolt in a bolt action tells you that pressure is from 15,000 to 25,000 PSI too high already, and in some guns even more than that.
I think the powder is just fine. The issue is the current fascination with trying to push every load to the absolute max and not investing in the proper pressure gear to do that safely.
You're pretty late to this discussion. Nothing you've said here hasn't been said. Though you're right about one thing…I've been up front about my own mistakes. I legit hadn't seen this kind of variation in projectile dimensions before. That's new to me. Learning experience.
I know all about "old Barnes" or OLD Barnes - I'm happy to report that HBN treating them does in fact mitigate a lot of issues both regarding pressure spikes and also the horrendous copper fouling of barrels they were so notorious for - and my old savage 99 is an old and well shot barrel, she fouls! But hbn is awesome stuff.
I do still feel this powder is crazy spikey and no condescending lectures long after I've already acknowledged everything I did wrong and long after other concerned people already stated everything you've just said is going to change that fact as I see it BECAUSE…I was just as stupid with some other powders (full honestly) - this was a brain fart times ten, as I've stated all I've really loaded in the last two years has been larger belted magnums where one grain increments is perfectly normal - treated this tiny case the same way, thankful that I did not pay for my absent mindedness any more dearly than this - but the point is, no other powder in my 13 (I think?) years of handloading has ever come close to this rapid a spike.
I know about ejector swipe, primer flattening, cratering, incipient case head separation, I inspect cases with calipers to check post firing dimensional changes, look for neck splits, etc
I will say, I've had velocity plateaus waaaaaay below pressure in the past and maybe that was just a fluke but it gave me some reason to believe I wasn't hitting pressure yet IN CONJUNCTION WITH the fact that there was ZERO ejector swipe, ZERO primer cratering or even excessive flattening, ZERO reluctance to extract.
I ALWAYS practice my "one finger rule" when doing load ups - can I open the bolt or the lever with one finger easily? It allows me to feel even slight increases in resistance that ham fistedly manhandling the action might miss. There was, again, absolutley zero resistance to extract, and zero traditional pressure indicators on the brass or primer. Only thing warning was that velocity plateau which I do once again acknowledge
It went from nothing to a frozen action and a blown primer in one grain. Even from a 243 sized case I've NEVER seen that before ever. This also happened to me ONCE in my loading career in a .300 win mag. Again, no pressure signs on the brass, primer, or extraction…went up one grain in that big case and froze up the action so hard I needed a mallet. Primer was oddly still intact that time. 4955 again. If you wanna use it (provided you have it, it's discontinued) that's fine…just be careful is what I want to tell everyone. Be more careful even than usual with this one.
I've loaded thousands of rounds well over a decade now with about two dozen different powders in 10 cartridges of diverse case-to-bore ratios to learn from and have had this happen EXACTLY TWICE, and both times were with 4955. Moreover I haven't used it for anything else. Gave it a second chance, regretted it again. I tried making a 300 win load with it once and had this happen. I tried making a 243 load with it once and this is what happened again. Draw your own conclusions but don't tell me the powder is fine and it's 100 percent my error. I humbly acknowledge my errors in full, there was even multiple posts to that effect a while back that I suspect you must not have read before jumping in.
If you wanna tell me that it's coincidence, "the powder is fine", and ignore that unignorable real world comparative data (be interesting to do the math on what the odds are…) be my guest! Everyone is responsible for themselves but if I truly believe something is dangerous and I care about other people who use it I'm going to say something, even if it means revealing to the world my own stupidity about some things as well, which this thread has done and I won't try to hide.
I hope anyone who reads it heeds the warning both about the powder that's either crazy spikey or just hit 1/24+ (the number of other powders I've used with no such incident first time around) odds for me twice in a row haha (1/576 odds that's that's all there is to this that works out to - I'll admit my practices haven't been that much different with other powders in other cartridges - that variable remains the same)
And also the warning to be safe, be careful, and above all else DONT RUSH
I ONCE AGAIN HEREBY ACKNOWLEDGE THAT I TREATED THIS WHOLE THING IN AN IMPATIENT MANNER AND I THANK THE GOOD LORD THAT I DIDNT SUFFER ANY SERIOUS CONSEQUENCE FOR BEING FOOLISHLY HASTY
this is not an activity to ever do in a hurry and I was reminded of that. I do appreciate your concern if that's what this is. But everything you've attempted to chastise here has already been beaten to death in this conversation and I've fully acknowledged with all humility my own error!!!!! How many more times should I do that? I'm not going to withdraw my statement that, my error acknowledged, 4955 scares the **** out of me at this point and I care enough about everyone else on here to share my experience even if it makes me look like an idiot as well.
PS - superformance is definitely slower than 4955 (it appears one above the 4955 on the burn rate chart, but my experience in every cartridge I've used it in has shown it to be slower than they say it is - either way, if you don't think my experience indicates anything, they're immediate neighbours on the chart which I did consult before loading…and it did just awesome with that bullet.
this is kind of awkward now after multiple people have (in this case ignorantly) asserted in a somewhat condescending manner that 4955 is simply too slow and what was I thinking??? Thing is, again, it's very similar to superformance, as in nothing between them on the almighty burn rate chart
AND HODGDON HAS LOAD DATA FOR 75 GRAIN BULLETS IN A 243 ON THE SUPERFORMANCE CAN!!!!
. It's one of the best for that class. And as you so aptly noted these Barnes pressure up harder than the 75 grain hornady from that on the can data. So if anything slower would be more forgiving than faster. Food for thought