HarryN,
I'd like to hear about the 'challenges' of the standard thread forms you have mentioned but not expanded on. I have an idea about which you may be referring but I'd like to read it in your words.
The typical reasons that acme / stub acme type threads are used are:
- The root of the acme thread is wider, so the individual threads are stronger. On a stub acme, this is even more the case.
- The traditional threads tend to have sharp / narrow edges, which can become stress concentrators. If there is plenty of material it probably does not matter, but if the barrel / action area is getting thinner, this might be a factor.
- Acme are often made to be self centering, which can increase assembly accuracy
Stronger - How much stronger do the threads need to be?
Sharp, narrow edges, stress risers - We normally solve this by turning a threaded diameter slightly smaller by a few thousandths, leaving a flat on the crest. This accomplishes a no stress alignment by preventing contact with the crest on assembly.
Centering/headspace - With properly turned threads and parallel shoulders, centering is satisfied by the threads and headspace is controlled by the shoulders when both lock up together. The concept of 0.002" crush is a function of stretching the threads which can lead to a change in headspace and deformed threads.
You might want to re-read the article in the link you supplied for us to reference. In it you will find this concept:
The line of General Purpose (GP) Acme threads (ASME/ANSI B1.5-1988) are not designed to sustain external radial loads and both the nut and bolt are, ideally, independently supported, the nut by a linear guide and the screw by shaft bearings. This is due to the need to avoid "wedging" of the thread flanks when subjected to radial loads, which would contribute substantially to friction forces and thread wear.
What this indicates is that this thread form is used in situations where the nut (action or receiver) is supported independent of the screw or thread tenon on the barrel. This is because this thread form is used mostly for motion transferal such as your lathe lead screw. If these two parts are not independently supported but used to 'tighten' in a single form, wedging can occur.
Another slight drawback is the number of threads per inch given our current standard diameters used for thread tenons and receiver threads. By diameter the chart lists 5 TPI as being maximum for a diameter of 1" and 1-1/4" where 1-1/16" falls. With thread tenons running from about 3/4" to just over 1.2" in length, this leaves darn few threads to work with.
The obvious solution is to make both the action and the thread tenon or barrel larger in diameter to accommodate more threads per inch. My receivers have gone from 1.4" in diameter to 2.1" in diameter with a cost increase of a couple of hundred dollars per receiver while maintaining the same standard diameters for threads. Additional increase in size will lead to excessive material and machining charges. This is greatly simplified of course but I really don't want to write a dissertation.
Just a thought or two... not criticism.
Regards.