Yep this was all full length sizing.
Since last update I wondered about a post from
@dcpreston with screwing the die in further than instructions suggested due press flex. 1/4 turn past metal contact without brass was doing nothing to those further expanded cases.
I got the die a full turn past metal contact (without a case) and held the ram down for a good 6-7 seconds each and it got me to a thousandth bump at the shoulder comparator on those cases.
I think I've got a mean combo of a select few cases that weren't fully annealed from the factory, perhaps a chamber that's a touch larger or a die that could benefit from being shaved a bit and my full house pressure loads popped them out nice tight, and an old Lee press that's flexing a lot when it needs to work this hard. I've never put this much pressure into it. Luckily my bench top is made of home cut white oak 2x12s!
I have marked these cases well as suggested and set them to the side. I'll see about annealing them next time or when I have a larger batch of brass that could use the investment. Before spending a ton of money fixing things I'll reload all the cases that didn't have an issue and see if we have any more problems. Maybe tell the family member I could use an annealer for Christmas
Appreciate the help from the forum and even a pm offering to anneal them for me. Lots of people willing to help!