I've been following this thread....
Anyway, I think the Hornady head space gauges will shed light on what it happening. These measurements are the only way to know what is happening.
IMO, the problem may well be that you have a tight or minimum spec chamber. NOT a loose chamber. The die may not be able to size the brass back down small enough so that it fits easily back in the tight chamber. This happens more often than you would think.
Question: What brand and model rifle is this?
Also, does a once fired piece of brass fired from this rifle fit back in this rifle easily before it is resized with the die? Does it only have this problem after you have run it through the die?
Anyway, I think the Hornady head space gauges will shed light on what it happening. These measurements are the only way to know what is happening.
IMO, the problem may well be that you have a tight or minimum spec chamber. NOT a loose chamber. The die may not be able to size the brass back down small enough so that it fits easily back in the tight chamber. This happens more often than you would think.
Question: What brand and model rifle is this?
Also, does a once fired piece of brass fired from this rifle fit back in this rifle easily before it is resized with the die? Does it only have this problem after you have run it through the die?