Totally agree with you the call to the company. You have some really good, detailed photos, Redding ought to be able to help out with the problem. As for the Hornady One-Shot being the problem, I switched over to the One-Shot a couple of years ago and will never go back to the RCBS lube. I reload fire formed .270 Winchester brass into .270 Ackley Improved, as well as 30-06, .308 Winchester, .358 Winchester, .35 Whelen and 45-70 all using One-Shot; I don't think that the problem is the lube. And......lube is cheap, it wouldn't hurt to try a different brand, but again, I don't think it's the lube. I'm also curious if the brass is actually "once-fired" brass? When I find brass that looks like that in the photos, it's usually because it's been reloaded a number of times. And.....annealing the brass wouldn't hurt either. What type of cleaning method are you using, and how did the brass look after cleaning??