entopics, your problem is VERY common when brass is used in different chambers, very common. The brass maintains a memory of the first chamber, you full-length resize the brass, and the brass springs back out. A small base sizer may resize the brass enough fired in the old chamber to where the spring back amount is not enough to hinder use in the X caliber barrel.
Sage advise, "new chamber, use new brass".
Different brands of brass will have different dimensions right in front of the web, production dies will size differently also. Old Blue bag and White Box Winchester is the smallest in the web dimension that I have found.
I would encourage you to buy an inexpensive 0-1 Micrometer that measures to .0001 so you can determine the actual dimension where that new chamber starts to give hard extraction. I may be preaching to the choir here.
Peterson brass is larger in front of the web than Winchester.
great mic below
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Entoptics, you need .0015 clearance between Brass and chamber at a BARE MINIMUM in order to not have extraction on higher pressure nodes were the barrel will more than likely exhibit the best accuracy.
Also, to complicate things even more, brass ductility will vary between brands, some will be softer while others seem to be indestructible.
It would be an interesting study of the web dimension in front of the web for new brands of brass in various calibers:
NEW BRASS Dimensions only for:
Winchester blue bag = .5091
Remington =
Lapua =
Peterson =
SIG =
Would be nice if fellow members could measure some NEW 300 Win mag brass for us to get a True picture of brass on the market today.