Monte
2 more cavaeats for discussion
1. According to MikeCR he does not FL size, yet he has posted previously that he routinely uses a fitted/honed body bump die and a NS die.
So are we really talking about just not using a (one step) FL size die and instead using a NS die and body bump die and in reality FL sizing in two steps but calling it NS'ing. That is still FL sizing in my books, only two steps. So what are you going to test?
2. If the test is to use the MikeCR parameters, then 57K PSI (from QL data) is the max working limit accordingly, which is in many guns is not close to max, ergo it is easy to see why not case expansion. However, that is not the norm for big capacity cartridges and most LR hunters I am sure.
You and I both know that German Salazar has tested primers over an Oehler 43 with strain guages and shown over a 5000 PSI difference in same loads except primers as posted on his site. How do you factor 5k variance in PSI working loads in? QL does not consider primer variances in their data amongst many other things.
Plus I am confused with first measuring thickness and throwing cases out and THEN measuring H2O capacity. What is the value of throwing cases out to thickness first instead of H2O measuring capacity, IF it is the meaningful measurement claimed. If capacity is THE factor, then thickness has zero effect if capacity is the same it would seem!
BTW, the IBS 1000 yard light gun record for 10 separate matches,(different days and 5 shot groups) was 5.3 inches. That was broke this year and I do not have the new number. The heavy gun 10 match agg (10 shots) was 5.9 inches and was also. 6 match aggs for both are in the 4 inch range, which is under .5 MOA. A bunch of 2-3 inch groups were shot at the Nationals in Sept. No one here shoots 5 or 10 shot groups and quotes MOA except the few 1k and Fclass guys who have to test to those parameters.
Anyway, going to follow this and see what you find. I know what I found out years ago doing trying it.
John Hoover and his family in PA has won and broke more records by chrono'ing each piece of brass and sorting that way. I tried that too and got too much repeated variance using an Oehler 35 with 3 screens over 8 foot bars. That is way more precise than the standard run of the mill chrono but still not up to a 43's accuracy.
I and most others have found that sorting to 1 grain (WSM size case) is more than enough with neck turning.
Uniform neck tension is the most critical element most 1k shooters have found. We have tried sorting by pin guage measurements of the necks, etc and it still comes to FL sizing, annealing and monitoring seating pressure when seating the bullets.
If you really want to get anal, get a very good electronic scale and weigh primers. That has been tried too!