Full-Length Bushing Dies and Die Conversions
Read this article but in a nutshell, you have two different metals (brass case and steel chamber) expanding and contracting differently. One comes back to original dimension (chamber) and the brass does not.
The click can come from over pressure loads fired once OR brass that has been fired multiple times and not FL sized correctly or at all.
Brass when fired will expand and at the same time the steel chamber expands. The brass does not return to its original dimension while the steel chamber does. IF you are NS only and firing at close to SAAMI PSI in particular, the brass is going to continue to expand each time you fire it, primarily at the base. This causes the brass to bind eventually unless you are loading well below SAAMI. You can fire a case way over pressure and get the same binding. That is a sure sign of excess pressure for load development.
The key is a set of dies that MATCH your chamber and give you the .001 squeeze at the base of the die to control the brass and FL size every time or use a fitted body die to size the case bottom. JLC dies do that and they do not use expander balls to pull on the necks. Dave Kiff at PTG makes the reamers for Redding dies, so he can provide a reamer that will work with Redding dies.
I use a lot of JLC conversion dies to match factory chambers and custom Neil Jones dies that are perfectly matched to my chamber. I just sent a reamer print to John Widden to confirm his die sets will match my chamber for a new 6 Dasher.