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Do I understand you right, due to barrel erosion, velocities change.
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Yes. They can either increase or decrease.
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This then changes the B.C.
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Yes, but only slightly. The main thing is that the bc changes because of the wear.
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Therefore, the BDC values will be wrong as the barrels wears?
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Yes, absolutely.
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The same thing will happen to my drop chart also, but it is easier to correct, right?
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Yes. You will constantly be checking your bc values and will run your charts or PDA program accordingly on the hunt or within days of being on it. So it is much easier to hit "calculate" on your program or print a new page off your home pc then it is to have a new turret cap engraved.
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How accurate do you guys find the computer generated drop charts to be?
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Programs are only as accurate as the data they are given to compute. The more you know about where you are and what the conditions are, the more accurate the program will be. Given the right information, most programs will predict where your bullet will be in it's trajectory to the 1/2" as far out as you want to know.
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How do I go about making one?
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Get yourself a copy of Exbal, run the drops in IPHY, and then make sure you have a good printer.
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What do you think my barrel life will be running 140 gr. bullets at 3350-3400?
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For what size target? You will probably still hit the side of an F350 at 1000 yards after 1500 rounds, but you might not be able to dust a p-dog at 1000 yards after 500 rounds.
A buddy of mine has a 6.5 wsm (which is smaller than your case) and just had it borescoped the other day and it looked like a dry lake bed 6 inches down the bore from the chamber and he has less than 500 rounds down it. Now, it still shoots ok, but it is getting noticeably harder to clean and it is now blowing up every bullet he shoots except for the 142 grain Sierra MK. They have a tougher jacket than the Bergers and Amax.
And the MK's no longer use the same chart he started with!
Eventually, when your barrel does not give you the accuracy you want and is a #$%*@ to clean, you can run a Tubb's barrel maintenance kit through it and revive it for ahwile but in the meantime, you would have gone through about a dozen BDC knobs trying to keep up with your ever-changing barrel.