As others have mentioned, please explain your method of measuring the comparative freebore?
Can't diagnose if we don't have the info...
If you're getting chips- you're removing metal- and that metal is coming from somewhere.
Either something is faulty with your dimensioning/technique- or that throater is removing material from somewhere other than the throat.
If the chips aren't coming from the throat, they would have to be coming from the neck area. Theoretically, you could lengthen the neck area- and that wouldn't change the original location where the bullet ogive clears the freebore. If someone, somehow grabbed an incorrect neck sizing reamer instead of a throating reamer... But you're using a unithroater, so I believe there's problem with your methodology.
Can't diagnose if we don't have the info...
If you're getting chips- you're removing metal- and that metal is coming from somewhere.
Either something is faulty with your dimensioning/technique- or that throater is removing material from somewhere other than the throat.
If the chips aren't coming from the throat, they would have to be coming from the neck area. Theoretically, you could lengthen the neck area- and that wouldn't change the original location where the bullet ogive clears the freebore. If someone, somehow grabbed an incorrect neck sizing reamer instead of a throating reamer... But you're using a unithroater, so I believe there's problem with your methodology.