But that's not what a SAAMI 280AI is!!!!!
Nosler designed a cartridge very similar to an Ackley improved 280Rem, but not exactly, and they submitted it to SAAMI, and named it 280 Ackley Improved. But it is NOT the cartridge that you would get by Ackley improving a 280 Remington!!!! If you can close the bolt on an 280Remington in an SAAMI 280AI, it is very difficult, and it was never intended by Nosler for you to fireform at all. Even if it was, it is a SAAMI specified cartridge. Other Ackley Improved cartridges never received SAAMI specification.
Yes I know exactly what PO Ackley was doing. I have three of his books if not four. I own multiple AI'd cartridges beyond the 280AI. A SAAMI 280AI is not a true Ackley improved cartridge. The higher SAAMI pressure spec has absolutely nothing to do with the "improved" case shape.
You never told me how you're measuring pressure in your Thor. Are you measuring pressure in any other improved cases?
Below is from the actual SAAMI publication, and Hodgdon load data. SAAMI lists pressure in hundreds of PSI, so 650 for the 280AI is 65,000psi, and 600 for the 280Rem is 60,000psi. Hodgdon shows a few loads for the 280AI with pressures of 63,000psi. The highest pressure load that Hodgdon lists for the 280 Rem is 59,600 psi. The difference has absolutely nothing to do with being and "improved" cartridge. It has everything to do with the company that submitted specs to SAAMI choosing 65ksi.