TS Customs .223AI + 300BLK Switch Barrel

orkan

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I had been shooting this rifle with the 300BLK barrel on it for the last year or so. An absolute hammer in 300BLK configuration, but I had Travis provide the rifle with a .223AI barrel at the same time he did the build on the blackout. This is a pretty typical TS Customs story here, but I'll share it for those that might not know. This thread is a combination of posts I made on gunhive.com over the last year or so.

I first started on the 300BLK.
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I have gone through about a 8-10 different types of powder, trying to find a solid accuracy load for this rifle. Turns out there is a LOT of 300BLK data out there which is complete garbage. Apparently most people shooting 300BLK are using it for more of a toy than a precision rifle round. Finding a subsonic and accurate load was pretty difficult. It's been a very fun experiment though. Here's some preliminary data.

I started with 220smk, but the throat on this chamber places that bullet WAY down into the case. Well past the neck/shoulder junction. I measured the lands at 1.700 lands putting the BtO at 1.690 when seated. I have 2500 or so of these, and they are like a freight train, but couldn't get them to perform well with any of the early powders I tested. Trailboss was very quiet, as was N320, but the accuracy just wasn't there. I didn't even record a lot of the data because the velocity, case fill, or accuracy was so poor that it wasn't worth sharing.
With a 175smk I measured the lands at 1.655, which put the 175SMK bearing surface well up into the neck. Here's some rough notes in no particular order.
Trailboss - Very quiet, but not accurate enough. Also doesn't run out of the Prometheus due to it being a big flake powder.
175SMK 1.640 to ogive - N320
7gr - 1125fps
6.5gr - 1035fps
6.4gr - 1000fps

**Velocities: **
962
1012
1013
1003
1010

954 half mil low
1018

964 half mil low
1018

949 half mil low
1012

974 .3 mils low
999

Noticing a trend there? First shot from each string was about 50fps slower than the rest of the shots in the string. Very odd behavior, but with this powder, it happened like clockwork. My guess is that this powder leaves a residue that drastically changes the bore condition shortly after the barrel cools a bit. It isn't as if the 300BLK gets very hot anyway. I didn't wait as long between strings on that last one, which is why you see a smaller fps swing. In any event, 1.5-2" groups was all it could manage.
175SMK 1.640 to ogive - N110
10gr - 1250fps
8gr - 980fps

I didn't spend much time with this powder. It didn't like running out of the Prometheus very well. Seemed to shoot ok, with about 1.5" being average. I still wasn't blown away by it.
After changing powders, it takes 10-15rnds for the barrel to stabilize. Interesting behavior that I've only ever seen before to this degree on a rimfire. No doubt subsonic rounds are a bit more finicky!
175SMK 1.640 to ogive - N350
7.1gr
1080
1070
1066
1080
1069

Very stable, but pretty dirty. The accuracy was not very good however. 1.5" - 2" groups with lots of unexplained flyers.
175SMK 1.640 to ogive - IMR 4227

10.5gr
1043
1036
1043
1054
1046

11gr
1108
1105
1126
1083
1121

11.2gr
1115
1126
1110
1126
1121

I started at 11.2gr, just shooting from the hip on powder volume. I got close, but it was a little fast. I worked my way down to 10.5gr and realized I had finally found something. Velocities were real good, and the accuracy was stellar. This will probably be where I stay. It will take a few hundred rounds to really get a lock on how it behaves over time and temperature swings, but I'm pretty excited. This load is accurate enough to show all of my errors. That was the main reason I put this Blackout together in the first place. There's enough recoil here to test your position extremely well, and due to the very slow velocity, you must drive the rifle flawlessly in order to have those bullets land where they are suppose to.

This load is not the quietest, but silence doesn't help me if I can't hit what I'm intending to. Also I learned that Thunderbeast Ultra cans have some NASTY first round pop when working with subs. Subsequent rounds are nice and quiet, but that first one is holy-**** loud.

100yd 5-shot group:
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300yd 5-shot group: Shots on bottom of plate. Bottom shot was first round, so I made an adjustment and fired 5 more. That's just on the plus side of 3" at 300yds. I'm pretty pleased with that considering it's subsonic 300BLK.
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Worked up a supersonic 175SMK load as well. Boy am I tickled with it!

https://www.gunhive.com/load-data/575620768ead0e2c5b8b4567/

175SMK Supersonic, 1.640 to ogive, 16gr IMR4227, Lapua brass, CCI-450 primer. This is about 15 thousandths off the lands in my chamber. Getting an average of about 1715fps. What a giggle machine to shoot!!!!

The case fill with IMR4227 is stellar. Right at the neck/shoulder junction.
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5 shots at 100yds. Just barely opened the hole up. I sure do enjoy when everything lands in the black.
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5 shots at 300yds. Up 4 mils from my 100yd zero. Slightly sub-MOA at 300 in a 15mph wind with a cartridge this ballistically inferior? I'll take it.
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I've long held the opinion that a 308 is probably one of the very best training rounds out there as it pertains to working on the fundamentals of precision rifle technique. I'd have to say that heavy bullets in a 300BLK tests your form even more than the 308 does. The recoil is significant enough and the lack of appreciable velocity gives you an eternity of dwell time. This amplifies any deficiencies in your firing position and presents them to you with clarity. Yet it is not so severe as to cloud the "learning moment" behind a scary whuppin, and it is also extremely easy on the wallet due to inexpensive components and extreme barrel life. I suppose I'm about 5 years too late to the 300BLK bandwagon, but no one ever laid out it's value as a training tool for precision rifle technique before. My primary mission with this rifle was to discover if the 300BLK did have any potential there, and at this point I can confidently state that it absolutely does!

Moving forward in time about a year, I get the .223AI barrel out for some fun.
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24gr of Varget behind an 80gr berger in lapua brass with a CCI-450 turned out to be a great forming load. Shot pretty good, but the odd flyer that is typical of forming sometimes gets annoying fast.
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Got 100pcs formed and worked up a load today with the once fired newly formed set. Goodbye flyers, hello little knots. I shot the 5 on the left, then added a click and killed a couple dots. Well, I winged them good anyway. Gonna need to come a click right yet... but there's plenty of time for that.
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Proofed the load a bit and it's shooting real good.

Lapua brass
CCI-450 primer
80gr Berger target
25.5gr Varget
1.900 BTO (.010 off lands)
2.400 OAL
2750fps (16" 8-twist Benchmark 5R)

Pretty impressive for such a little pew pew cartridge!
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Fired these 5 @100yds first. Forgot to come a click right from the last session.
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Tacked that click on and then fired 10 shots @ 100yds.
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Then I moved to 300yds to confirm, and just HAD to let one get out the top. In my defense, I wasn't very sheltered in this position and there was a 12-22mph gusty wind getting a hold of me... so I'll take it I guess. My 5 shots are by my finger there. I was too lazy to go paint before I started shooting.
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This experience is typical of the rifles and barrels I get from TS Customs. Many of my customers can attest to the same. Just incredible shooting rifles and excellent customer service is really the only thing to come out of his shop. I have a little over 1000rnds through this rifle so far, and the way this barrel is shooting... I'll have this .223AI barrel toasted pretty quickly this summer.

https://www.gunhive.com/firearms/5727a0348ead0e51328b4567/

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5 shots at 593yds. It was windy today, but I only dropped one.
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Fired 8 shots at 1111yds. Once I found the plate with one, I was able to land them out there.
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Nothing supernatural on my part... but the rifle shoots well and my firing solutions were spot on.
 
Most of the sub loads I have messed with in my Blackout are with Lil' Gun and 208 grain A Max's. I loaded a few with Accurate 1680 for my AR but I only shoot supers in the AR, it's just too noisy for subs. I think most of us pig hunters are complacent in our inch plus groups with subs but you have taken this round to a different level, I'm impressed. You do have a good looking delivery system I will say. I have a generic Remington 700 off the shelf rifle with a SRT Shadow suppressor for my Blackout rig as well as a Wilson Combat barreled upper for my Colt AR. I tried some Trail Boss with light projectiles trying to get a sub load with almost zero recoil but gave up on the project because of what you described in your post. If you would have kept it up you might have gotten one stuck in the barrel eventually like I did. I thought I had a good load that was subsonic and very accurate with 110 grain V Max projectiles but after ten rounds fired the velocity fell like a rock until finally one lodged in the barrel. Way too dirty a load, save the Trail Boss for .308 maybe or Cowboy Pistol loads. I do load super's with I4227 and H110 with minute of pig accuracy, nothing like you have accomplished. My latest project is a 458 SOCOM bolt rifle I put together last winter. It has tested my patience trying to tweak a load for it. I can't afford a suppressor for it so it's all supersonic loads and I got too slow a barrel for them anyway. One question about the barrels, do you simply unscrew one and replace it? I don't see a barrel nut. Thanks for the post.
 
One question about the barrels, do you simply unscrew one and replace it? I don't see a barrel nut. Thanks for the post.
Yes, the barrels were created by TS Customs at the same time and both were headspaced perfectly to the action individually, so with the integral lug of the surgon 591 it is extremely easy to pull the barreled action, clamp the barrel in a barrel vise, use an action wrench to pop off the action, then put the other barrel in the vise and torque the action back on.

I'm not a fan of the barrel nut setups so commonly found these days. It's an imperfect solution in my opinion. I use Desert Tech SRS-A1 chassis for my larger cartridges switch-barrel setups... but for the small stuff, this is how I like to set my rifles up.
 
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