I have loaded well over 1000 rounds for my BAR in 270 win. This is a very comfortable gun to shoot all day; 10 lbs loaded up with sling (w/o bipod of course).
I started with W760 because I thought the automatic would do well with a fast powder. I quickly develeloped a pet load with 760 is 52.0gr, Rem 9 1/2 primers, 130 gr Hdy Interlocks (cheapest bullets I could find when I stared out.. Velocity is only about 2790. These cloverleaf at 100, but I do experience a wide ES with 760 and accuracy suffers if the charge is increased much.
56.6 gr 760 + rem primers, also drives 110 Sierra SPs very well. 3190fps, tight groups but high ES.
H4350 produces a much tighter ES but the accuracy nodes seem about the same. But I can jack up the velocity to 2970 with no pressure signs, unlike 760. So now I've shifted over to using mostly H4350...love it.
130gr SSTs + 53.0 gr give 2940fps with low ES and SD, and shoots under .5".
A great hunting load is the 130 TSX, 54.0 or 54.4 gr H4350 GM210M primers. (GM210s seem hotter and flatten out earlier than Rem 9 1/2) .25" 4 shot groups @100. 2960fps.
I have not been able to break 3000 fps with 130 gr bullets without pressure or loosing accuracy. I cannot get up to the velocities listed in several reloading manuals with the corresponding charges. It does not seem to be just the 22" barrel vs. the 24" because the speeds are 100+ fps lower. This made me buy a 7mm RM, but the recoil makes me want to rebarrel it to a 24" 270win.
I was concerned about using a bipod since the barrel is not free floated and thought the barrel resonance would be affected but recently stared doing so, and it does not seem to affect it at all. My groups are tighter now than with the not so great bag I was using on the bench before.
I'd like to hear your experience with the charges vs. velocities. I've thought of going to IMR 4831 to get more speed without pressure signs but don't know if it would work.