Ladies and Gentlemen, we have a winner. I'm not an engineer, and don't play one on TV, but I got to thinking about what has changed beside the size of the bullets. I've always done this before in the summer, with ambient heat in the garage over 100 deg, and the bullets get even hotter during the process, so Phorwath's suggestion made sense after thinking about it. The failure I had was @50 deg. The Moly method of using ceramic I don't think will work, simply because moly sticks to everything and is a coating process, but HBN sticks to nothing and has to be beat into the bullets (impact plating). I feel introducing an abrasive will impede the process. Anyway I learned something and got my bullets coated no problem by warming them. After all this you may be wondering the result; Fantastic! I'll share it with those of you who may be interested:
The rifle in a brand new Sendero II. Before even shooting it I made these small modifications. Sent it to a gunsmith and had a brake installed and the crown recut. When I got it back I skim bedded it and installed a Timney trigger. Then I loaded 50 rounds of Tubbs firelapping bullets and shot them per instructions. Took the fireformed brass (Norma) and neck turned, trimmed, trued primer pockets, deburred and trued flash holes. Brass was then partial resized in a full length die ( a little more than half way down the neck). All loaded ammo then trued within .002. OAL max for magazine.
Ladder test 95-100 grs retumbo
97-99 shot into an inch at about 350yds. 99 shows ejector mark
Cleaned barrel with foaming bore cleaner and CR10
Loaded 97.5 grs and went to 100yd indoor range. It was raining.
First shot cold clean barrel 3" high. Second shot, same hole. Third shot, genius here pulled 1/2" to the left. Fourth shot, same hole as first two. Went home happy. Vel dev is near nothing. Works just like it did in the custom rifle I have. Duplicated everything with RE25 @ the same time. Result was 3/4" @100. Retumbo was 1/2" but 3 were in about a 35 cal hole.
This weekend will shoot @ 500 and 880 to proof velocity. The next weekend deer stand overlooking a really big beanfield. Thought you guys said a RUM was fussy.