First do you have a comparator, and it seem you would have a comparator? You can check a reloading manual length from base to shoulder. I wouldn't know if there a difference between 280AI cases or chambering, it's my understanding there is a different at one time. If you have case that will chamber, that haven't been fired. Use the comparator to see what it is. Check the cases that won't fit with a comparator to see what the difference is. The other is size a case without the expander ball on and see what the case measures compared to a case using the expander ball to the shoulder. The other is just how long is the total case length from base to top of neck. I don't know your reload process is. Annealing I don't see that is a problem. Annealing will extend the life of your brass Annealing relaxes the brass in the neck area, helps stops neck splitting, and help release concentricity. The other is case stretch, if the case have been used several times.