Blacktailslayer,
I have built dozens of 257 STWs and there are about as easy to load for as any factory round.
With the size of this case capacity, with either caliber, you will be far better off using heavy for caliber bullets as this will greatly tame down these rounds and velocity spreads and consistancy in most cases improves dramatically with the heavier bullets.
in the 257 version I recommend starting with a 130 gr bullet weight for a minimum to get the most consistant performance. From there up to the 142 gr ULD RBBT and 156 gr ULD RBBT, this round works extremely well. THe 142 should work plenty well in a 1-8 twist and the 156 gr will also in most cases but I prefer a 1-7 because that is what I have always used.
The 6.5mm has a wider selection of bullets but to be honest, most of them are designed for much lower velocity rounds. I like bullets starting at the 140 gr range for this chambering and with the new WIldcat 168 gr ULD RBBT, it will offer a dramatic ballistic jump in performance.
If I had to choose between the two, I would probably go with the 257 STW simply because I am very familiar with that chambering and know exactly what it will do with the 130 and 156 gr ULD RBBT.
As far as necking either round down. With the 257 version, I recommend a step down die. These are cheap, get in a 264 Win Mag FL die and it works perfect for a set down die with the expander removed. Then run it though the 257 STW FL sizing die and your ready to roll.
The 6.5mm version would not need a step down, just go right from 7mm to 6.5mm in one pass through the 6.5mm STW FL sizing die.
Best powders I have found are H-1000 and Rl-25 for the lighter bullets and Retumbo and Ramshot Magnum for the middle weights. Also US869, AA8700 work very well for the heavy bullets.
The 257 STW will get right around 3300 to 3325 fps with a 142 gr ULD RBBT. Around 3450 with a 130 gr and 3100-3150 with the big 156 gr ULD RBBT. These are out of 28-30" Lilja barrels.
The 6.5mm version will get roughly the same velocity with 10 grains more bullet weight or 50-75 fps more velocity with same bullet weights as the 25 cal.
Good Shooting!!
Kirby Allen(50)